Heavy Duty Power Feed Rollers – 120mm Diameter x 60mm Wide Pack of 3

120mm x 60mm Power Feed Rollers, Consistent Feed, Long Service Life

Manufactured in the UK by Xcalibur Tooling, these precision-engineered power feed rollers are specifically designed for spindle moulders, planers, shapers, router tables, and other woodworking machinery requiring a 120mm diameter, 60mm wide, 35mm bore feed roller. Trusted by professionals in trade joinery, furniture making, and manufacturing environments, these rollers provide reliable timber feed where consistent grip and dimensional accuracy are essential.

Each roller features a precision-machined aluminium hub for strength and concentricity, combined with a vulcanised rubber covering formulated for industrial woodworking use. The rubber is bonded to the hub using a controlled vulcanisation process. This results in a uniform, high-grip surface that resists glazing and premature wear. The rubber compound is specified at a medium durometer, balancing grip for both rough-sawn and planed stock while minimising marking on finished timber. The bore is accurately machined to 35mm with tight tolerances for a secure fit on standard power feeder shafts, and the hub is engineered to prevent slippage or vibration during high-speed operation.

Dimensional consistency is critical for feed roller performance. Xcalibur Tooling manufactures these rollers to strict tolerances on diameter, width, and bore, ensuring all three rollers in the pack are matched for parallel feed and even pressure. The aluminium hub is CNC-turned, then the rubber is applied and ground to final size, guaranteeing roundness and uniform contact with the workpiece. This process reduces vibration, extends bearing life, and supports smooth, controlled material movement through the machine. The result is a set of rollers that deliver reliable feed rates, improved surface finish, and reduced risk of timber slip or misfeed across a wide range of applications.

Technical Specifications

• Machine Compatibility: Suitable for spindle moulders, planers, shapers, router tables, and other machines requiring a 120mm diameter, 60mm wide, 35mm bore feed roller
• Outer Diameter: 120 mm
• Width: 60 mm
• Bore (Inner Diameter): 35 mm
• Hub Material: Precision-machined aluminium
• Covering: Vulcanised rubber, medium durometer
• Pack Size: 3 rollers
• Manufacturing Origin: Made in the UK by Xcalibur Tooling

Applications

• Joinery and cabinet making
• Spindle moulder and shaper feed units
• Router table power feeders
• Planer and jointer in feed/outfeed rollers
• Table saw ripping with power feeder
• Four-sided moulder feed systems
• General workshop and trade woodworking machinery

Why Choose Xcalibur Tooling

• Precision-machined aluminium hub for strength and concentricity
• Vulcanised rubber covering for consistent grip and long service life
• Dimensional tolerances matched across all rollers for balanced feed
• UK Manufacturer with over 45 years of manufacturing expertise
• Quality Guaranteed, trusted by professionals in trade workshops

Shipping & Returns

All orders dispatched from Bramhall, Cheshire within 1-2 working days. Free standard delivery on all UK orders. Returns accepted within 30 days. Item must be unused and in original packaging.

Payment

Payment accepted via PayPal, credit card, debit card through secure checkout. All prices include VAT where applicable.

Manufactured in the United Kingdom by Xcalibur Tooling, over 45 years of manufacturing expertise. Quality Guaranteed. Trusted by Professionals.

FAQs

Q: Will these power feed rollers fit my machine?
A: These rollers are suitable for any woodworking machine requiring a 120mm diameter, 60mm wide, 35mm bore feed roller. The bore is precisely machined for a snug fit on standard 35mm feeder shafts. If your current rollers match these dimensions, these will fit directly. For machines with a different bore or width, please check your machine's requirements before ordering.

Q: What is the rubber hardness and will it mark finished timber?
A: The vulcanised rubber covering is specified at a medium durometer, typically around 60 to 65 Shore A. This provides a balance between grip and surface protection, making it suitable for both rough-sawn and planed stock. When set up correctly, these rollers minimise marking on paint-grade and joinery timber. Always adjust feed pressure to suit the material for best results.

Q: How are these rollers manufactured and what is the advantage of vulcanised rubber?
A: Each roller uses a precision-machined aluminium hub for strength and accurate concentricity. The rubber is bonded to the hub through a controlled vulcanisation process. This process chemically bonds the rubber to the metal and eliminates the risk of delamination. This method produces a consistent, durable surface that resists glazing, chunking, and premature wear. It outperforms cold-bonded or glued alternatives.

Q: How often should I replace my power feed rollers?
A: Replacement intervals depend on usage and material type. In trade environments with daily use, rollers typically last 12 to 24 months before significant wear or loss of grip occurs. Signs that replacement is needed include glazing, cracking, or reduced feed performance. Replacing all three rollers at once ensures balanced feed and even wear across the set.

Q: Can I buy a single roller instead of a pack of three?
A: Xcalibur Tooling offers both single rollers and multi-packs. While single replacements are available, changing all three rollers together is recommended for parallel feed and consistent pressure, especially if the existing set shows uneven wear. Please contact Xcalibur Tooling if you require a single roller or a different pack size.